Introduction: The Challenge of Metal Scrap in Modern Manufacturing
In today’s competitive manufacturing landscape, operational efficiency is not just a goal—it’s a necessity. Yet, metalworking facilities face a persistent challenge: managing and processing metal scrap efficiently. Left unoptimized, scrap handling can reduce productivity, inflate costs, and hinder environmental compliance. That’s where Metal Scrap Conveyors come in—offering an automated, streamlined approach to turning what was once a waste burden into a valuable asset.
At the forefront of this solution is PRAB, a trusted name with over 65 years of innovation in metal scrap management. Based in Kalamazoo, Michigan, PRAB designs and manufactures cutting-edge equipment tailored to help manufacturers across the globe convert waste into profit while improving workplace safety and sustainability.
What Are Metal Scrap Conveyors?
Metal Scrap Conveyors are specialized systems designed to transport, sort, and collect scrap material generated during manufacturing processes. These conveyors automate what was traditionally a labor-intensive task, providing consistent, safe, and efficient handling of sharp, heavy, or abrasive materials like steel, aluminum, and other metal shavings or offcuts.
Whether integrated into stamping, machining, or laser-cutting operations, metal scrap conveyors serve as the circulatory system of the metalworking shop—ensuring continuous flow, minimal downtime, and maximum reclaim value.
Why Efficient Scrap Handling Matters
1. Boosting Productivity
Manual scrap handling interrupts workflow, increases labor costs, and introduces the risk of injury. PRAB’s automated scrap conveyor systems eliminate these inefficiencies by keeping scrap moving continuously from the point of generation to centralized bins or processing stations.
2. Increasing Scrap Value
Contaminated or co-mingled scrap fetches lower prices. PRAB’s systems are designed to sort, filter, and manage scrap cleanly—preserving its value for resale or recycling. Clean scrap equals higher revenue.
3. Enhancing Workplace Safety
Sharp and heavy scrap material poses a significant safety hazard. PRAB’s Metal Scrap Conveyors reduce human contact with scrap, lowering the risk of cuts, punctures, and lifting-related injuries. The result: a safer, more compliant work environment.
4. Supporting Sustainability Goals
Automated scrap handling minimizes landfill waste and energy consumption, supporting a manufacturer’s environmental and sustainability objectives. By converting waste streams into reusable materials, businesses can reduce their carbon footprint and align with green manufacturing standards.
PRAB: Innovation in Motion
For over six decades, PRAB has stood out in the metalworking industry for its dedication to solving real-world production challenges. Operating out of a 114,000 square-foot facility in Kalamazoo, PRAB employs skilled tradespeople and engineers who build every machine with durability, efficiency, and customer outcomes in mind.
From the CEO to the shipping manager, every PRAB team member contributes to delivering solutions that not only work—but last.
A Comprehensive Line of Metal Scrap Conveyors
PRAB offers a variety of conveyor systems tailored to specific manufacturing needs:
▸ Oscillating Conveyors
Designed for heat-treated or high-temperature scrap, these systems offer quiet, low-maintenance operation with minimal vibration.
▸ Steel Belt Conveyors
Ideal for rugged applications involving heavy or wet scrap. Built with abrasion-resistant components, they can withstand the harshest environments.
▸ Drag Conveyors
Built for long-term durability, these conveyors move a large volume of material with minimal wear and energy consumption.
▸ Pneumatic Conveyors
Use air to move dry, light scrap over long distances—perfect for systems with space limitations or overhead routing needs.
Each solution is modular and customizable, allowing manufacturers to adapt their scrap management systems as operations scale.
Integration with Broader Waste Management Solutions
PRAB doesn’t stop at conveyors. Their holistic approach to metalworking waste processing includes:
Fluid Filtration Equipment – to reclaim and recycle cutting fluids, reducing disposal costs.
Chip Processing Systems – to compact metal chips and extract valuable coolant for reuse.
Industrial Wastewater Treatment Systems – helping clients stay compliant with environmental regulations while reducing wastewater discharge.
This integrated system thinking means manufacturers can benefit from a unified, highly efficient waste handling operation—from fluid to solid, from generation to disposal or reuse.
Real-World Impact: Customer Success in Focus
A leading automotive parts manufacturer implemented PRAB’s Steel Belt Conveyor alongside a chip processing system. The result? A 50% reduction in scrap handling labor and a 70% improvement in reclaim value—within the first quarter of deployment.
This isn't an isolated case. Across various industries—automotive, aerospace, heavy equipment, and metal fabrication—PRAB solutions are delivering measurable ROI, faster cycle times, and improved environmental performance.
Built to Last: The PRAB Commitment
What truly sets PRAB apart is its commitment to durability and partnership. Unlike off-the-shelf systems, PRAB equipment is designed to withstand decades of wear and tear. Their hands-on, collaborative approach ensures that every solution is tailored, installed, and supported to meet the exact needs of the customer.
When you invest in PRAB’s Metal Scrap Conveyors, you're not just purchasing equipment—you're partnering with a team that’s invested in your long-term success.
Looking Ahead: The Future of Smart Scrap Handling
As manufacturing evolves toward Industry 4.0, the role of automated scrap handling will become even more pivotal. Smart sensors, IoT integration, and real-time analytics will empower manufacturers to monitor scrap flow, predict maintenance needs, and optimize operations like never before.
PRAB is already laying the groundwork for these innovations—ensuring their systems can evolve alongside customer needs and technological trends.
Conclusion: From Waste to Opportunity
Metal scrap is inevitable—but wasted potential is not. Through smart, automated handling with Metal Scrap Conveyors, manufacturers can turn a once-overlooked byproduct into a source of revenue, safety, and sustainability.
PRAB has led the charge for over 65 years, transforming how metalworking industries manage their waste. As the manufacturing world moves forward, the companies that thrive will be those who view scrap not as a problem—but as an opportunity. With PRAB by your side, that opportunity is well within reach.